You might think that conveyor belt systems cannot be improved because of the simplicity of their design. After all, how do you make a system that runs 24/7 more efficient? Well, there are at least 6 ways to do so, from inspecting the loads the conveyor transports to fostering a culture of safety.
1. The structure of the load
From the sheer size of the load the belt has to carry to its dimensions and weight, you should take care not to overload the conveyor. Most industrial conveyors won’t stop or break when you overload them but their efficiency rate will plummet.
Based on its structure (belt material, driveshaft, motor, etc.), every conveyor model has certain specifications regarding the load it can bear. Always try to stay within the manufacturer’s specifications if you wish the conveyor to run efficiently.
2. Inspect the conveyor often
There are some conveyor models that can run longer than a human can live! However, the secret to any conveyor’s longevity is proper maintenance. Inspect the conveyor at regular intervals to make sure all parts, from the pull stop to the railings are functioning without a hitch.
Another purpose of these inspections is to be able to calibrate the machine. This is important both for the operator, as well as for meeting the industry standards. A belt can easily get out of alignment after vibrations, human contact, or when a handcart bumps into it by accident.
3. Clean the belt regularly
Apart from making sure that all conveyor parts are fully operational, the belt should be as clean as possible. In factories and warehouses, spillages are a common occurrence but operators and business owners tend to overlook a dirty belt.
However, if oil spills on the belt, it can shift it and even cause it to slip off completely. That’s why you need to use a conveyor belt cleaner every time there is a spill. By doing so, you ensure the conveyor is safe to operate, thus increasing its efficiency in the long run.
4. Pushing versus pulling
Modern conveyors come with several modes, including the selection of whether you want the conveyor to push or pull. The latter is a far more economic option, as research suggests that a convey belt loses half of its load-bearing capacity when pushing.
Although conveyors have the “push” option, pulling has more sense in terms of productivity.
5. Watch the flow rate
In the mining industry, the maximum load of a conveyor system is more important than its speed. On the other side, speed matters in conveyors found at airport terminals, while the load-bearing capacity is secondary.
Depending on the environment a conveyor operates is the flow rate is going to matter more or less. For airports and distribution centres, a fast-moving conveyor is a must. Also, make sure you have the specific equipment necessary to load and unload certain types of conveyors.
6. Safety first!
It might seem odd but by increasing safety, you are actually increasing the efficiency of the average conveyor system. Namely, every time an accident occurs, regardless of how minor it may be (a malfunction or an injury), the conveyor grinds to a halt.
Since conveyor systems are designed to operate around the clock, every second they spend motionless is a financial loss for the owners. That’s why it pays off to nurture a culture of safety that stimulates workers to report possible security issues right away.
As you have seen from our 6 examples, the efficiency of a conveyor belt can be increased. Every day that goes by without an injury or a malfunction is considered a success, as you have managed to keep the conveyor running.
Elevating Your Writing Skills With These Simple Steps
Image source Writing skills are an essential part of communication and is not something that naturally comes from within. You...
When to Replace Your Car’s Tires and How to See the Warning Signs
Trying to get by with tires that may be long past their prime can lead to many problems. Worn tires...
4 Reasons Why Your Small Business Should Hire An SEO Company
Starting a small business is a very noble endeavor. It takes a lot of courage to step away from the...
What Effects Would Artificial Intelligence Have on the Future of Digital Marketing?
In the past few years, the wave of technology has drastically transformed digital marketing. From connecting with people to working...
Best Affiliate Marketing Software Of 2021
The best affiliate marketing software makes earning advertising revenue from your website quick and convenient. The next challenge is to...
When Is It Time For You to Declare Bankruptcy?
If you’ve reached a point where you can no longer pay your debts, you need to file for bankruptcy protection....
Paying More For The Same Flawed Healthcare Insurance
Chances are, you are paying more for your health insurance this year than last year. You may well wonder, why...
Conveyor Belt Systems: 6 Ways to Improve Efficiency
You might think that conveyor belt systems cannot be improved because of the simplicity of their design. After all, how...
3D Rendering Terminology: Guide For Architects to Communicate With CG Artists
When chipping away at a building representation project, a modeler and a 3D delivering worker for hire need to see...
Learn and Become A Professional DevOps Engineer!
Have you been having a tough time deciding what you want to do when you grow up? Once your school...
Debunking The Common Myths About Cosmetic Surgery
Just a few years back, plastic surgery was thought to be some kind of sorcery or something that existed in...
How to Choose The Right Type Of Flooring For Your New Home
Building a house from scratch can be a tedious and stressful process even though you know you are doing something...
3 Ways To Style An Oversized White Shirt This Summer
If there is one staple item you need ready for your summer wardrobe, it’s an oversized white shirt. They are...
5 Tips For Picking The Perfect Wedding Ring
Your big day is coming up for your wedding day and you set the standards too high with your engagement...
What’s That Thing Called? All You Need to Know About Your Car’s Lift Struts
Imagine you’re out for grocery shopping or a weekend outing with family, and you need to load your shopping or...
Tech6 years ago
Creating An e-Commerce Website
Tech6 years ago
Design Template Guidelines For Mobile Apps
Business5 years ago
The Key Types Of Brochure Printing Services
Travel9 years ago
Who Else Wants Also Nfl Hat
General6 years ago
Kobe Bryant With His Unique Nba Jerseys
Tech7 years ago
Why Small Businesses Can't Ignore Mobile Technology
Tech6 years ago
Climb Google Using These Checklists
Health7 years ago
Health Supplements For Sports Activities Nutrition