Connect with us


Conveyor Belt Systems: 6 Ways to Improve Efficiency

Conveyor Belt Systems: 6 Ways to Improve Efficiency

You might think that conveyor belt systems cannot be improved because of the simplicity of their design. After all, how do you make a system that runs 24/7 more efficient? Well, there are at least 6 ways to do so, from inspecting the loads the conveyor transports to fostering a culture of safety.

1. The structure of the load

From the sheer size of the load the belt has to carry to its dimensions and weight, you should take care not to overload the conveyor. Most industrial conveyors won’t stop or break when you overload them but their efficiency rate will plummet.

Based on its structure (belt material, driveshaft, motor, etc.), every conveyor model has certain specifications regarding the load it can bear. Always try to stay within the manufacturer’s specifications if you wish the conveyor to run efficiently.

2. Inspect the conveyor often

There are some conveyor models that can run longer than a human can live! However, the secret to any conveyor’s longevity is proper maintenance. Inspect the conveyor at regular intervals to make sure all parts, from the pull stop to the railings are functioning without a hitch.

Another purpose of these inspections is to be able to calibrate the machine. This is important both for the operator, as well as for meeting the industry standards. A belt can easily get out of alignment after vibrations, human contact, or when a handcart bumps into it by accident. 

3. Clean the belt regularly

Apart from making sure that all conveyor parts are fully operational, the belt should be as clean as possible. In factories and warehouses, spillages are a common occurrence but operators and business owners tend to overlook a dirty belt.

However, if oil spills on the belt, it can shift it and even cause it to slip off completely. That’s why you need to use a conveyor belt cleaner every time there is a spill. By doing so, you ensure the conveyor is safe to operate, thus increasing its efficiency in the long run.

4. Pushing versus pulling

Modern conveyors come with several modes, including the selection of whether you want the conveyor to push or pull. The latter is a far more economic option, as research suggests that a convey belt loses half of its load-bearing capacity when pushing.

Although conveyors have the “push” option, pulling has more sense in terms of productivity.

5. Watch the flow rate

In the mining industry, the maximum load of a conveyor system is more important than its speed. On the other side, speed matters in conveyors found at airport terminals, while the load-bearing capacity is secondary.

Depending on the environment a conveyor operates is the flow rate is going to matter more or less. For airports and distribution centres, a fast-moving conveyor is a must. Also, make sure you have the specific equipment necessary to load and unload certain types of conveyors.

6. Safety first!

It might seem odd but by increasing safety, you are actually increasing the efficiency of the average conveyor system. Namely, every time an accident occurs, regardless of how minor it may be (a malfunction or an injury), the conveyor grinds to a halt.

Since conveyor systems are designed to operate around the clock, every second they spend motionless is a financial loss for the owners. That’s why it pays off to nurture a culture of safety that stimulates workers to report possible security issues right away.

As you have seen from our 6 examples, the efficiency of a conveyor belt can be increased. Every day that goes by without an injury or a malfunction is considered a success, as you have managed to keep the conveyor running. 

Recent Posts

Autos2 days ago

In a Car Accident? Here’s How to Find a Great Lawyer

If you’ve recently been in a car accident, you know that it can be an overwhelming experience. Not only do...

Education3 days ago

Considering Therapy? Here’s a Few Common Therapy Techniques Explained

If you’re considering therapy as a means to improve your mental health, you may be curious about the type of...

home repairs home repairs
Home Improvement4 days ago

Top 5 Home Repairs You Should Never DIY

DIY home repairs are all the rage these days. But before you jump on the bandwagon, there are some things...

Health2 weeks ago

The Power of CBD Oil for Relaxation: How to Use it for Sleep and Stress Relief

If you’re struggling to get a good night’s sleep or feeling stressed, try CBD oil. CBD oil has a moment...

General2 weeks ago

Benefits of Getting your Mobile Phone Repair

Mobile phone repair is a task that needs high skills and experience. That is why we always recommend users trust...

Home Improvement2 weeks ago

Great Ways To Clean To Get Your Security Deposit Back In Full

Moving is almost always stressful as there are tons of things to plan and do. Getting your security deposit back...

Home Improvement2 weeks ago

DIY Garage Door Repair: Tips and Tricks for Fixing Common Problems and Maintaining Your System

If your garage door needs to be fixed, wait to call a repairer. Many common problems can be fixed quickly...

Education4 weeks ago

7 Tips to Choosing the Right University for You

Are you considering continuing your education at university? If so, it can be overwhelming to decide which school is right...

Finance1 month ago

3 Ways Loans from Credit Unions Are Different From Major Banks

If you’re in the loan market, you may wonder if a credit union is the right choice. Here are three...

Food1 month ago

The World of Coffee: Exploring the Aromas, Flavors, and Benefits of the World’s Most Popular Beverage

Coffee is one of the world’s most popular beverages, enjoyed by people of all ages and backgrounds. It’s also one...

Education2 months ago

New Driver? 5 Things to Consider When Looking for Driving School

When it comes to choosing a driving school, there are many factors to consider. Not all driving schools are created...

Home Improvement2 months ago

Landscape Irrigation Systems: The Basics

If you’re a homeowner, you know that keeping your lawn and landscaping looking nice can be a lot of work....

Travel2 months ago

5 Things to Look for in Luxury Hotels

When it comes to luxury hotels, there is a lot to look out for. Here are five key things that...

Home Improvement2 months ago

Is There a Difference Between Commercial and Residential Concrete?

If you’re a contractor, you know that concrete is a versatile construction material. But did you know that there are...

Law2 months ago

5 Tips to Find the Right Litigation Firm

When it comes to selecting the right litigation firm for your legal needs, choosing wisely is of utmost importance. It’s...